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Features July 2008

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Look out for those square holes!
Recent developments in fire protection of steel beams with web openings
By: Bill Parlor, Technical Officer, Association for Specialist Fire Protection (ASFP)
Fire ProtectionRecent releases of information from the Association of Specialist Fire Protection (ASFP) and the Steel Construction Institute (SCI), suggest that clients, designers and risk assessment writers must pay special attention to new guidance that draws attention to the possibility of lower limiting temperature for steel beams in fire. This implies a need for thicker fire protection systems, but if the guidance is ignored they may all end up stuck in the proverbial square hole.
The trends
We have witnessed a variety of innovative deployments of steel elements when used as the structure in buildings. Much of the activity has been targeted at reducing the storey height, whilst retaining all the facilities that make a contemporary building tick for the widest range of potential occupants. In short, an extra storey in a fixed height of building usually means better return on the capital investment.
In recent years, the provison and use of beams with a wide variety of apertures, or openings in the web of the steel, has seen steady and increasing growth. The web openings of old were invariably provided as substantial castellated hexagonal openings. Nowadays, we are seeing beams with circular, rectangular and elongated circular or lozenge shaped openings. The resulting ‘cellular beam’ is approximately 40 to 60% deeper than its parent rolled steel section, but the exact finished depth, cell opening diameter and cell spacing, are very flexible.
Manufacturers may claim that the cellular beam has up to 250% better section properties than its parent section. The manufacturing technology allows beams with elongated openings, pre-cambered beams, curved roof beams and even tapered beams. Some cellular beams are made from welded plates, whilst others are made by special profile cutting/welding of the parent steel web. There could be slight differences in the inside corner details, dependent on the manufacturing process. Asymmetric cellular beams are also available, such that the top and bottom tees are profiled from different sized parent steel sections.
The overall end result is that clients can benefit from greater clear beam spans with less columns and improved flexibility for use of the space. In some cases, the size of the cellular steel beam can be increased and optimised for the most cost effective fire protection solution.
Importantly, the web openings provide a useful conduit for the routing of services through buildings within the depth of the beam. At the same time, the lower weight of the steel frame may contribute toward producing further savings elsewhere, e.g., in the cost of foundations.
New challenges
Figure 1 illustrates how a universal beam may be cut to enable each half to be repositioned before rewelding the both parts together again, such that the depth of the new castellated beam is [a + b]. The spacing[s] between apertures is governed by the dimension of the top chord of the aperture. The dimensions ‘s’ and ‘c’ are fundamental to the strength of the steel section.
In Figure 2, circular cellular apertures are shown, spaced at distance ‘x’. This pattern can be regularly repeated along the length of a beam, but circles can be joined to form elongated shapes, or interchanged with rectangular apertures, or mixtures of all three types as illustrated in the site photographs. The space between apertures may vary considerably to give dimensions ‘x’ or ‘y’ or ‘z’, but its important to note that the residual web post zone can vary substantially – and this may well be the weakest part of the beam in fire, rather than the bottom flange.
Fire protection of steel beams
Under normal circumstances, for universal beams and columns, the fire protection requirements will primarily depend on the fire protection period required and the Section Factor of the steelwork in question, where
Section Factor (m-1) = A / V where A is the area of the steel eposed to fire, and V is the volume of steel
This assumes that the steel has constant cross section along its length. Clearly, this is not the case when castellated or cellular beam structures are concerned. So designers need to take stock of the potential effect of these structural and dimensional issues on the limiting temperature of the beam in fire. More than one mechanism of failure could occur.
The SCI has proposed (adopted by the ASFP) that the Section Factor of cellular beams is calculated in a new way as follows:
Section Factor (m-1) = 1400 / t where t = the thickness in mm of the lower steel web.
Some ASFP members (manufacturers of reactive intumescent fire protection systems) have carried out sufficient fire tests to have created product-specific-models with the SCI to determine the critical, or limiting temperatures, of the beams with circular openings, bearing due consideration to the key dimensions and static/dynamic load. This information can be combined with the product-specific performance of a named reactive fire protection system, to determine the fire protection thickness required for a given fire resistance period for cellular beams with circular openings.
The available evidence suggests simpler modelling with non-reactive fire protection systems. Its worth noting that the fire testing and assessment of steel cellular beams is NOT within the current scope of BSI or EN standards. Currently, there is no agreed European approach that deals with the fire protection of these types of beams.
Changes in approach
Historically, the ASFP has considered that castellated and cellular beams can be protected with non-reactive fire protection systems, provided that a ‘plus 20%’ correction to fire protection thickness is applied, whereas there was no such ASFP guidance for reactive intumescent coatings. The Section Factor was calculated using traditional methods. This advice was originally based on the notion that web openings were spaced at substantial intervals, but has now been amended in the ASFP publication ‘Fire protection for structural steel in buildings – 4th Edition’ (theYellow Book) as published in 2007. Some other agencies have historically believed that the ‘plus 20%’ rule was equally applicable to reactive coatings, but have since removed that opinion as test data has become available.
The 4th Edition ‘ASFP Yellow Book’ also includes new guidance on the fire protection of cellular beams and castellated sections and gives particular advice and conditions of use of proprietary test data for fire protection of celluar beams using non-reactive systems. It also provides new product specific guidance allowing the use of reactive intumescent coatings provided that the ASFP fire test protocol has been followed such that product specific protection thicknesses are generated using a recognised model such as SCI RT 1088 v04, which may include its own limitations for scope of use.
Manufacturers of cellular beams may well have developed their own predictive models for calculation of protection thickness using specified reactive intumescent protection products. The key factor is the limiting temperature of the particular cellular beam. The value of the limiting temperature may well be different for different cellular beams since it is dependent on the residual mass, the shape, location and spacing of the openings.
Outcomes
In recognition of the limited fire test data and predictive modelling available for cellular beams with rectangular and other non-circular shaped openings, ASFP and SCI mutually agreed to issue guidance to alert clients, designers and risk assessors to the current level of knowledge. The SCI issued AD 319 as an advisory desk note to steel designers. The ASFP issued two documents. Firstly, a new Technical Guidance Note 009:2008 as ‘Guidance note for the fire protection of steel beams with web openings’ which largely mirrors the SCI AD 319. Secondly, a news release was issued to fire and construction related industry journals to alert them and their readers to the state of play.

Managing Asbestos
By HSE
Managing AsbestosIf you own, occupy, manage or have responsibilities for non-domestic premises which may contain asbestos, you will either have:
1. a legal duty to manage the risk from this material;
or
2. a duty to co-operate with whoever manages that risk.

If you have information on the whereabouts of asbestos you will, under the duty of co-operation, be required to make this available to those responsible for managing these risks.

Why is asbestos dangerous?
Breathing in air containing asbestos fibres can lead to asbestos related diseases, mainly cancers of the lungs and chest lining.
Asbestos is only a risk to health if asbestos fibres are released into the air and breathed in. Past exposure to asbestos currently kills 3000 people a year in Great Britain. This number is expected to go on rising for the next ten years. There is no cure for asbestos-related diseases.
There is usually a long delay between first exposure to asbestos and the onset of disease. This can vary from 15 to 60 years. Only by preventing or minimising these exposures now will asbestos-related disease eventually be wiped out.
There are three main types of asbestos still found in premises. These are commonly called ‘blue asbestos’ (crocidolite), ‘brown asbestos’ (amosite) and ‘white asbestos’ (chrysotile). All of them are dangerous, but blue and brown asbestos are more hazardous than white. You cannot identify them just by their colour.
Although it is now illegal to use asbestos in the construction or refurbishment of any premises, many thousands of tonnes of it were used in the past and much of it is still in place. As long as it is in good condition and is not being or going to be disturbed or damaged there is no risk. But if it is disturbed or damaged, it can become a danger to health, because asbestos fibres are released into the air and people can breathe them in.
Who is at risk?
Anyone who uses your premises, who disturbs asbestos that has deteriorated or been damaged and is releasing fibres, can be at risk. In fact, anyone whose work involves drilling, sawing or cutting into the fabric of premises could potentially be at risk. They may all breathe in asbestos fibres during their day-to-day work.
It is now thought possible that repeated low exposures, such as those which could occur during routine repair work, may also lead to cancers.
The scientific evidence on exactly what exposures cause disease is unclear. But we do know the more asbestos fibres breathed in, the greater the risk to health. That is why it is important that ACMs are identified and that everyone who works with them should take appropriate precautions.
Where is asbestos found in buildings?
Some ACMs are more vulnerable to damage and more likely to give off fibres than others. In general, the materials which contain a high percentage of asbestos are more easily damaged. The list below is roughly in order of ease of fibre release (with the highest potential fibre release first). Sprayed coatings, lagging and insulating board are more likely to contain blue or brown asbestos. Asbestos insulation and lagging can contain up to 85% asbestos and are most likely to give off fibres. Work with asbestos insulating board can result in equally high fibre release if power tools are used. On the other hand, asbestos cement contains only 10%-15% asbestos. The asbestos is tightly bound into the cement and the material will only give off fibres if it is badly damaged or broken.
You are most likely to come across asbestos in these materials:
-sprayed asbestos and asbestos loose packing - generally used as fire breaks in ceiling voids;
-moulded or preformed lagging - generally used in thermal insulation of pipes and boilers;
-sprayed asbestos - generally used as fire protection in ducts, firebreaks, panels, partitions, soffit boards, ceiling panels and around structural steel work;
-insulating boards used for fire protection, thermal insulation, partitioning and ducts;
-some ceiling tiles;
-millboard, paper and paper products used for insulation of electrical equipment. Asbestos paper has also been used as a fire-proof facing on wood fibreboard;
-asbestos cement products, which can be fully or semi-compressed into flat or corrugated sheets. Corrugated sheets are largely used as roofing and wall cladding. Other asbestos cement products include gutters, rainwater pipes and water tanks;
-certain textured coatings;
-bitumen roofing material; and
-vinyl or thermoplastic floor tiles.

High risk materials
-Asbestos Pipe Lagging
-Asbestos Insulation Board (AIB)
-Perforated AIB Ceiling Tiles
-Doors With AIB Panels

Normally low risk materials
-Asbestos Cement Roof
-Asbestos-containing Floor Tiles

Remember, although these are the most likely uses and places where asbestos will be found, asbestos was used in many other materials. If you are in doubt, it is safer to presume that a material contains asbestos, unless there is strong evidence that it does not.
What is new about the duty to manage asbestos?
A new duty to manage asbestos has been added to the Control of Asbestos at Work Regulations. It will apply to you if you have maintenance and repair responsibilities for non-domestic premises either through a contract or tenancy agreement or because you own
the premises. The duty will require you to manage the risk from asbestos by:
-finding out if there is asbestos in the premises, its amount and what condition it is in;
-presuming materials contain asbestos, unless you have strong evidence that they do not;
-making and keeping up to date a record of the location and condition of the ACMs or presumed ACMs in your premises;
-assessing the risk from the material;
-preparing a plan that sets out in detail how you are going to manage the risk from this material;
-taking the steps needed to put your plan into action;
-reviewing and monitoring your plan and the arrangements made to put it in place; and
-providing information on the location and condition of the material to anyone who is liable to work on or disturb it.

Anyone who has information on the whereabouts of asbestos in your premises is required to make this available to you as the dutyholder. Those who are not dutyholders, but control access to the premises, would have to co-operate with you in managing the asbestos.
This information and much more – including:
How can you comply with the new duty?
How can you dispose of asbestos?
What should you tell your workers/contractors?
What else does the law say?
Is available at www.hse.gov.uk/asbestos/campaign/duty.htm


An HSS Guide to Air Conditioning
by Chloe Stirling, Category Product Buyer

Air ConditioningThe Great British Summer is, intermittently and occasionally, glorious; for those who can revel in the sunshine, migrate to the seaside for the day and indulge in the joys of rubbing in gritty sun cream, working against the clock with dripping ice lollies and knotting strategically placed handkerchiefs. For most, that joy is restricted to the weekends and for those who commit themselves to the daily Monday-Friday 9am-5.30pm grind, ice lollies and hankies are substituted with awkwardly propped up heavy windows with old telephone directories (in itself a luxury compared to those working in windowless offices), a dodgy fan with some tired and sorry bits of plastic bag tied to the casing or, for many, nothing.
It never ceases to amaze me how so many companies still make no provisions for the interchangeable weather we get in the UK. The freakish temperature variations we’re subjected to means we ought to have a selection of climate control in each and every workplace – heating equipment for those short sharp cold snaps we endure, and air cooling apparatus for those sticky patches we (often) get. Due to the sporadic nature of our weather systems, it isn’t even a case of catering for hot summers and cold winters; what is needed is an instant reaction to a quick change in weather.
Why? Because change in temperature / environment has a detrimental effect on employees’ productivity levels. Recent research from recruitment specialists, Office Angels into this area suggests that productivity can fall by a quarter if workers become overheated, as they cannot concentrate on the task at hand. Would you let everyone slope off at 3pm instead of 5.30pm? I very much doubt it, so why would you facilitate such a drop in working levels simply by overheating your staff?
Being too hot at work brings on fatigue – over 80% of workers reportedly see a marked detrimental effect on their productivity when they have to work in an environment which is noticeably warmer than usual. The 1992 Workplace Regulations say that there is a minimum temperature that employers are required to provide for the working environment, which is 160c (this is reduced to 130c where there is considerable physical activity) but for some reason, there is no maximum temperature. However, the subject should not be ignored by employers; if employers fail to provide an appropriate working atmosphere for employees, their myopic approach could result in poor productivity and output levels – the proverbial “shooting oneself in the foot” situation.
So, what to do? Well, the environmental position would be to open a window; but if there’s no breeze, this won’t make a jot of difference, especially to those who aren’t located next to a window. The ideal approach would be a fully integrated all-singing, all-dancing air-conditioning system woven into the fabric of the building you work in; fine for those who already have it, very expensive for those who don’t. Another approach would be the aforementioned fan, with all the colourful paraphernalia that comes with it, but relatively ineffectual in temperatures of over 270c, as the air is only circulated, not cooled. The recommended solution, for those who do not have integrated air-con, involves a number of temporary and portable air conditioning systems which will cater for most circumstances.
Air Conditioners – In layman’s terms, air conditioners are refrigerators with fans, drawing in warm air and expelling cold air. When using air conditioners, windows and doors must be shut and the unit must be vented either through a roof space or outside. They are ideal for offices or computer server rooms as they reduce moisture in the air (server rooms especially are moisture-sensitive because of the nature of the equipment).
Coolers – These are used to cool the air for larger workspace such as nightclubs, event tents or factories and are not suitable for confined spaces because they slightly increase the humidity of the surrounding area due to the nature of how they work (they use water evaporation to reduce the temperature).
Fans - These (on an industrial scale) give the impression of cooling by moving air around and tend to be used in large spaces such as warehouses, sports halls or factories, where air conditioners would be wasted. As with coolers, they have to be ventilated.
Once a piece of air-cooling apparatus has been chosen, the next step is to position it correctly – not only for health and safety reasons (ventilation) but also to get the maximum output for your requirements. For example, I would recommend a warehouse fan for areas of around 300m2 because it produces a massive airflow of 25,000 m3/hr and can be moved easily on castors. However, the sheer output of such a device is far too great for even a large office of around 35m2, which would be more suited to a medium air conditioner. This can maintain a comfortable temperature of around 150c to 300c, another benefit being that it does not need to be installed.
When deciding on which piece of kit to use for which space, a number of factors should be taken into account, such as the number of people, computers, printers, coffee and fax machines located in that area; as they all add to increasing the temperature of the space which needs to be cooled. By far the easiest way to find out what kW capacity is needed for the required workspace is the HSS Cooler Calculator, which generates the amount of power needed for your space (www.hss.com/cool). You’ll also find a definitive guide to air conditioning on there.
The Office Angels research also found that 35% of UK offices rely solely on fans or open windows to moderate office temperatures , so this quick guide to what’s on the market should be a stark warning to them, just in time for the summer season. If using a book to prop open a window is seen as more ‘cost effective’ than hiring out an air cooling appliance for a certain period of time, then perhaps a productivity versus initial set up cost matrix needs to be generated. What costs more – a 25% reduction in productivity of all staff, or hiring an air conditioner from as little as £90 a week?

A successful delivery
Direct MailThere are many ways to develop the fortunes of a business, but few can have the range of results a mailshot generates. Known in marketing jargon as direct mail, consumers view such initiatives as meaning they have more junk mail to throw in the bin or, depending on their green credentials, to recycle.
However this sort of scatter gun approach is viewed, two things are certain: it is a relatively cheap way to market a company’s services or product and it has the ability to reach a large and diverse audience comparatively quickly. Consumers in this scenario are to be seen as somewhat passive, with advertisers not relying on them to tune into a particular television channel or open a specific newspaper to view products and services on offer.
Although there are upsides to using such a marketing tool, there are the inevitable downsides too. These include, but are not limited to, database information being out of date, running the risk of the wrong audience being targeted resulting in wasted efforts.
Falling foul of the Data Protection Act is another consideration those using mailshots to promote their wares need to be acutely aware of. Legislation has helped consumers tremendously over recent years to ward off the attention of unwanted mail. Therefore it must remain a high priority for those managing direct mailing databases to check information held on a regular basis.
The Chartered Institute of Marketing says it is essential that companies using direct mail as a marketing tool do so responsibly and ensure the data upon which their mailings are based is as up to date as possible.
So, what of the aftermath of the mailing, after the product or service information has been printed, envelopes stuffed and sealed and the precious cargo handed across to the mailing service.
Whatever the time lapse between the mailing commencing and consumers calling in for more information and hopefully being turned into customers, it is vital that companies monitor the success of a mailing campaign on an ongoing basis.
Success of a direct mail campaign means different things to different companies. It can depend, to a point, on the product or service being promoted in terms of its immediacy. A finite time limit may be placed on a financial services package being promoted, for example, due to a preset amount of funds being allocated to it, as with a fixed rate mortgage.
However, success should not be measured only in terms of immediate sales, because one activity of a mailshot is to broadly generate enquiries. This in turn provides opportunities for a company to find out more about its potential customers and to develop relationships with those who may already buy its products.
By focusing on the longer term rather than looking for short term objectives, businesses investing in mailing campaigns can use this technique to multiple effect in the future to grow sales and develop the business.
Another way of measuring success is in respect of the response rate to a mailing campaign. According to Royal Mail, typically seven per cent of recipients respond to direct mailshots. While this number may appear on the low side, the advantage is that these people are interested, to some extent or another, in the products on offer. This means information gathered is highly specific and, when planning a future mailing campaign, will mean that customers being targeted are more likely to buy.
The final piece of the jigsaw in the aftermath of any mailing campaign is ensuring the data collected is thoroughly analysed and properly recorded. Questions that need to be asked should include: is it new customers who have responded or old ones; what parts of the offer have they responded to; who has spent what?
This increased customer knowledge will help on a number of fronts. Database segmentation involving building customer profiles and targeting specific groups of customers is much more likely to produce a higher response rate than not using information gleaned from previous campaigns. This in turn will mean that future direct mail initiatives will become even more cost-effective, ultimately contributing to that all-important bottom line.

Court case highlights predicted rise in corporate manslaughter cases
By Croner CRE

Corporate ManslaughterAs the owner of a fireworks depot and his son were recently committed to trial accused of the manslaughter of two firefighters, experts have warned of a dramatic rise in the number of corporate manslaughter cases heard in the UK as a result of new legislation.
Firefighters Geoffrey Wicker and Brian Wembridge died tackling a blaze at the fireworks depot near Ringmer, East Sussex in December 2006. Twelve other people were injured in the explosions and blaze, including nine other firefighters and a police officer.
Martin and Nathan Winter, a father and son operating Alpha Fireworks Ltd, appeared at Lewes Magistrates Court on June 18th to answer charges of unlawfully killing the two men.
They made no plea and their case was referred for trial at Lewes Crown Court with a preliminary hearing on June 25th. They’re also accused of breaching regulations relating to the manufacture and storage of the fireworks.
In a guide published by Croner on the Corporate Manslaughter and Corporate Homicide Act 2007, which came into effect in April, specialists predict a significant increase in the number of firms being prosecuted each year for corporate manslaughter.
Norman Selwyn, a leading authority on employment law, said: “It is now estimated that there are likely to be about a dozen or so corporate manslaughter prosecutions each year and that the clarification of the law will more than likely lead to these being successful.
“In the past it’s only been possible to prosecute small companies, because you could actually identify the managing director and the company as being one and the same thing. You couldn’t prosecute a large company because there was no controlling mind. Now the playing field is level because large companies and small companies are all in the firing line - government departments, local authorities can all be prosecuted under this act.”
But while he forecast a rise in company prosecutions under the Act, he criticised the legislation for not going far enough by failing to create a new offence for individual directors who control large corporations.
“The inability of the law to cope with manslaughter charges against all but smaller companies has long been a source of disappointment to proactive campaigners for change. But the Corporate Manslaughter Act is by no means perfect. It is strange that it does not place specific health and safety duties on company directors,” Mr Selwyn added.
Peter Power, a specialist in crisis management and a member of the reference group to the UK Commission on national security, echoed Norman Selwyn’s analysis: “The pressure on directors of all corporations to move their attitude towards a culture of safety will come from their stakeholders – shareholders, customers, suppliers, regulators, business partners, employees – as well as the law,” Mr Power said.
“It is all about up-to-date corporate resilience. It is unacceptable that companies and their directors should learn only from their own mistakes as we used to do in the past. Driving any organisation forward in 2008 depends less on the rear view mirror and more on the road ahead.”
The Act establishes a wider basis of liability by looking at the way companies organise and run their activities, focusing on management failure rather than the failings of individuals. In the past proving corporate manslaughter has been notoriously difficult. Now companies found guilty can face unlimited fines.
Martin Smith, Croner’s Executive Director, said: “Every company now has a legal responsibility to monitor its activities and management practices to ensure the correct systems are in place to protect health and safety. Those systems should be constantly reviewed with lines of communication between directors and staff always open so that concerns can be raised and properly addressed.

Reaching out
Future of outsourcing optimistic amid global economic slowdown

outsourcing - Qube Magazine 2008A slowdown in global business spending, devaluation of the rupee and the changing face of business isn’t affecting the outsourcing industry as badly as predicted.
With spending slowing dramatically, the prospect of stagflation on the horizon and companies bracing for hard times, the outsourcing industry remains buoyant with growth predicted in the next 18 months.
This defiant trend is largely due to many western companies facing increasing pressure from stakeholders to offshore their business in order to cut costs and remain profitable. Yet, many services which aren’t being outsourced to India are still occurring internationally and business process outsourcing in this sector is latent, particularly in product development work.
Hardeep Garewal, President of Strategic Accounts at UK-based Indian outsourcing company ITC Infotech, believes that although there has been a sizeable shift in the industry, outsourcing’s biggest growth is yet to come.
“Outsourcing is growing fast, but this will change and the market will get significantly larger with more companies looking at alternatives to reduce costs and boost the bottom line,” Garewal said.
“The percentage of companies who have stated they outsource to India is relatively low compared to the whole market that is available- there’s a lot more hype than actual numbers,” he said.
Shockwaves of the global slowdown in spending and how companies are changing the way they do business in Europe is having a profound effect on outsourcing, however ITC Infotech is still investing and growing in key sectors despite current market conditions.
ITC Infotech are part of the $18 billion ITC Group, India’s third biggest company listed on the SENSEX. ITC is one of just a handful of companies in the world that are carbon positive, which it has achieved through large-scale tree plantations. It is also water positive by increasing water conservation and rainwater harvesting efforts so it produces more water than it consumes. ITC says it is also making strides toward its goal of producing net zero solid waste.

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